Dec. 97: FAA Moves On TWA 800-Related
ADs
from Aero Safety & Maintenance, Dec. 12,
1997
18-Aug-2000
10:13 AM U.S. EDT
FAA last week proposed two airworthiness directives aimed at potential
ignition sources in or near the center fuel tanks of Boeing 747 aircraft,
just as the National Transportation Safety Board was gearing up for this
week's investigative hearings in Baltimore on the crash of TWA Flight 800.
Tom McSweeny, director of aircraft certification, said the ADs are based
on recent tests conducted by the National Transportation Safety Board but
are "precautionary in nature. There is no evidence yet that either one of
these ADs is linked to the cause" of the Flight 800 crash.
The first AD has a 12-month compliance deadline for all 747s except the
Series 400 and will require installing components to suppress electrical
transients and/or installation of wire shielding and separation of the Fuel
Quantity Indication Systems from other wiring. FAA estimated the cost of
this AD at $13,200 per aircraft.
Recent tests showed that higher-than-expected induced voltage spikes were
possible when the lower voltage FQIS wiring was placed next to higher-
voltage, high-current wires, FAA said. Induced voltage is created through
electromagnetic interference when the higher-current flow is suddenly shut
off. Post-accident inspections found metal contamination in some fuel tanks
that could lodge in the probes and cause a short circuit, the agency said.
If the contamination is present when the higher induced voltage is present,
a spark could be created in the fuel tank.
"The sparking raised by a combination of an EMI surge and probe
contamination makes it prudent" to protect the wires, FAA said. "We saw as
high as 800 volts induced," McSweeny said. But "without contamination, you
do not have a spark."
The second AD will require immediate inspection of the scavenge pump
wiring on older 747s to detect deterioration of insulating materials in
electrical connectors and replacement within 90 days of pumps with silicone
insulating materials.
The scavenge pump removes leftover fuel from the tank, and a pump removed
by the NTSB from the TWA 800 crash revealed that some connectors use a
silicone insulating material incompatible with the fuel used to cool and
lubricate the scavenge pump motor. FAA said this could cause a breakdown of
the insulating material, resulting in a fuel leak through the pump connector
into the main landing gear wheel well, which could cause a fire. FAA
estimated the cost of inspecting the scavenge pump at $60 per aircraft.
A total of 979 Boeing 747s worldwide are affected by the ADs, FAA said.
Meanwhile FAA is beginning to move away from the traditional theory of
eliminating sources of ignition, and is considering the NTSB current
position that the possibility of explosive fuel/air mixtures should be
eliminated from transport aircraft. A committee of the Aviation Rulemaking
Advisory Committee (ARAC) is being directed to identify ways to reduce the
potential for explosions in fuel tanks. Current methods under consideration
include control of fuel temperature, introduction of a fuel tank inerting
medium, such as nitrogen, and explosion suppression systems.